On the one hand, with the continuous improvement of living standards, people's clothing should not only be fashionable and beautiful, but also pursue health, comfort and environmental protection, and put forward new requirements for the color, variety and quality of textiles; Rising, how can weaving enterprises that have been developing for many years keep pace with the times and break through adversity?
During the reporter's visit, we learned that the introduction and application of new materials and new technologies will promote the transformation and upgrading of the traditional weaving industry, change weaving into "intelligent manufacturing", and "lay out" the future with sophisticated and high-quality products. Linking the previous and the next, galloping far away.
Keep up with the trend and do a good job in fabric articles
As one of the largest knitted underwear production bases in the country, Chaoyang District covers all links from spinning, weaving, printing and dyeing to design, production, sales, logistics, etc. It has a solid underwear industry foundation and a large number of underwear manufacturers. A pattern has been formed with Gurao Town as the center, a "famous town for knitted underwear in China", and gradually radiating development to surrounding towns such as Heping, Tongyu and Guiyu, and the industrial chain is becoming more and more perfect.
Located in Guiyu Town, Chaoyang District, Shantou Yinghua Weaving Industrial Co., Ltd. has been engaged in the production of knitted fabrics for more than 20 years. Especially in recent years, it has seized opportunities, increased investment, and continuously introduced and developed new fabrics to further meet market demand. "With the improvement of material and cultural level, many young people now prefer fashionable, comfortable, healthy and environmentally friendly textiles. So, what is the connection between clothes and environmental protection?" Vice President of Shantou Textile and Garment Industry, Shantou Yinghua Weaving Chen Sicong, chairman of the Industrial Co., Ltd., told reporters that the use of recycled yarn is a good environmental protection use. In fact, it is the regeneration of polyester. Upstream companies use mineral water bottles, Coke bottles, etc. to melt and spin them to make yarn, and then they weave. "In fact, the added value generated by this is not very high. The cost per ton of cloth is about 5,000 yuan, and each piece of clothing increases by more than 1 yuan, which means that you can buy a recycled and environmentally friendly product for one yuan."
Due to the epidemic situation, many people are more concerned about health and love sports in recent years. Sports series of textiles are very popular, and many textile and garment enterprises smell new business opportunities. "We aim at market demand and increase the development of yarn functionality and differentiation. For example, the newly developed sports series fabrics such as yoga clothes, cycling clothes and swimming clothes are relatively popular." Chen Sicong said that now the concept of environmental protection has been deeply rooted in the hearts of the people, especially International sports brands such as Adidas, Nike, and Anta pay more attention to the health, environmental protection and comfort of sports textiles. Weaving enterprises must produce high-quality and diversified products to cope with market changes.
When shopping for clothes, many citizens like to buy some elastic and comfortable clothes. "Actually, it is because the textiles contain a chemical fiber material called spandex, which has relatively high resilience and is close-fitting and comfortable to wear, so more and more fabrics have added spandex in recent years." Chen Sicong told reporters that domestic spandex is now The per capita usage is much higher than before, which is also a factor reflecting the improvement of people's living standards.
Introducing "Sharp Weapons" to Ride the Market
If a worker wants to do a good job, he must first sharpen his tools. The introduction and application of new technology and new equipment is a "sharp weapon" for most weaving enterprises to enhance their competitiveness.
In the production workshop, accompanied by the roar of the machine, intelligent warp knitting machines and warping machines are running efficiently and accurately at a high speed, showing a booming production scene. The reporter found that a spandex warping machine was running at high speed, and the yarns as thin as hair were integrated into sheets and wound neatly and parallelly on the warp transfer shaft... "These mechanical precision and degree of automation are very high, The final woven fabric is very dense and of good quality." Chen Sicong introduced that the warp knitting machine made in Germany is in the leading position in the quality and technology of the same industry in the world, adapting to the production needs of various grades of fabrics, using high-speed mechatronic knitting machine The production of high-count and high-density warp knitted fabrics has the characteristics of full computer automatic scanning, cloth rolling, meter count statistics, temperature control, and automatic alarm functions.
He told reporters that with the increasingly fierce market competition, the production of enterprises has gradually shifted from labor-intensive to mechanized and intelligent production. Through the upgrading of equipment, product quality and labor productivity are improved, and the core competitiveness of enterprises is enhanced. The company currently has 70 Karl Mayer warp knitting machines imported from Germany, 100 weft knitting circular knitting machines, and 10 whole yarn machines. The company produces thousands of tons of knitted fabrics annually. The supply to local enterprises in Shantou accounts for about 20% to 30%. Underwear, underwear, swimwear and other products made from the same fabric are exported to high-end markets such as Europe, America and China.
Efforts to revitalize the industry through digitalization
The textile and garment industry is the first industry of over 100 billion yuan in our city. It has formed a complete industrial chain from twisting yarn, weaving, dyeing and finishing, warp knitting, embroidery, accessories and finished products. The Chaoshan underwear industry cluster is based on the four "Famous Knitting Underwear Towns in China" of Ying, Xiashan and Chendian.
The reporter learned that our city is making every effort to promote the intelligent, high-end and clustered development of the textile and garment industry, speed up the planning and construction of the "four major projects" of the global textile procurement center, the headquarters building, the exhibition and exhibition center, and the textile industry industrial park, and strive to create a super 200 billion yuan of modern textile and garment industry clusters. It is worth mentioning that our city will speed up the pace of digital transformation, strengthen the R&D and manufacturing of textile and garment raw materials and accessories, products, equipment and other advantageous links in the industrial chain, and optimize the construction of several regional industries integrating R&D, design, production and other functions. Cluster; build a batch of pilot demonstrations of digital and intelligent factories (workshops) such as intelligent spinning, intelligent printing and dyeing production, intelligent non-woven fabric production, intelligent weaving workshop, intelligent clothing, and home textile workshop. At the same time, promote the establishment of industrial innovation alliances by leading enterprises, support the development and industrialization of textile materials and printing and dyeing technologies, accelerate the construction of production-based professional markets and supply chain selection centers, integrate and optimize chain resources, establish and improve the digital product supply chain system, and drive small and medium-sized enterprises. Collaborative development of enterprises.
Promote the transformation and
